Electric Battery Powered Reach Truck
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Seated type electric reach truck: high strength, high loading

Dec 16, 2023

Electric Reach Truck is a kind of industrial vehicle and material handling equipment, which refers to the forward wheeled handling vehicle for loading and unloading, stacking and short-distance transportation of pallet goods. It is used for the transportation of large storage objects, usually using battery power. This order comes from NEOlift's Middle East dealers, who have ordered standing type electric pallet trucks, standing type electric pallet stackers, hydraulic walkie pallet trucks and other products for many times. The Electric Reach Truck, the lifting height is 7.5m, and at 7m, the carrying weight can still reach 2t.

 

 

Peculiarity

Electric reach truck is a kind of storage truck. This type combines the advantages of counterweight electric forklift and stacker truck in one. It has the characteristics of environmental protection and energy saving, low noise, high lifting and small working space.

According to the operation mode, it can be divided into seated type and standing type. The lifting weight of the forklift is small, and the motor is often used to drive it. The electric reach truck has the characteristics of flexibility, easy operation, no pollution, low noise and so on. It combines the advantages of electric stacker and counterweight forklift. When the door frame reaches the top, the center of gravity of load falls on the outside of the fulcrum, which is equivalent to a counterweight forklift; When the frame is fully recovered, the center of gravity of the load falls on the inside of the fulcrum, which is equivalent to an electric stacker. The combination of these two properties makes the operation flexibility and high load performance guaranteed at the same time, the volume and self-weight will not increase a lot, maximize the saving of working space, and greatly improve the utilization rate of land. Therefore, it is suitable for the narrow space of light industry, tobacco, textile, food, supermarket and other industries to complete material handling and stacking operations, which is one of the essential equipment for modern warehousing, and is also one of the competitive focuses of the world's major forklift manufacturers.

The electric reach truck has the common features of the counterweight forklift truck and the electric stacker. When the door frame extends to the front end, the load center of gravity falls on the outside of the fulcrum, which is equivalent to a counterweight forklift; When the door frame is fully recovered, the load center of gravity falls on the inside of the fulcrum, which is equivalent to an electric stroller. The combination of these two performances makes this forklift have the advantages of operational flexibility and high load, while the volume and self-weight will not increase a lot, maximize the saving of working space, and greatly improve the utilization of warehouse space.

 

 

Working principle

The door frame or fork frame of the electric reach truck can move back and forth, of which the door frameelectric reach truck refers to the operation of the door frame drives the fork forward, extends outside the front wheel to fork or put down the goods, and when walking, the fork takes the goods back, so that the center of gravity of the goods is in the support surface; The electric reach truck means that the shelf drives the fork forward to move outside the front wheel for operation, and the fork rack drives the fork to retract to the support plane when walking. The forward fork lift truck has two forward legs, the legs are higher, the front end of the legs have two wheels, the role of the legs is to ensure the stability of the forklift truck when the load is loaded. Compared with the plug-in leg forklift, the front wheel is larger, the leg is higher, and the leg can not be inserted into the bottom of the goods during operation, and the door frame can move along the track inside the leg with the whole lifting mechanism, so that the cargo fork can be retracted after slightly lifting a height to ensure the stability of the forklift during operation. The door frame of the forklift truck can be moved forward along the track inside the leg to facilitate the forklift. After taking the goods, the door is raised to a certain height, and the door frame can be returned to the original position along the track inside the leg, so that the center of gravity of the goods is in the front and rear supporting legs of the vehicle, so the stability is very good. Suitable for workshop, warehouse operation. The door frame of the forklift truck can move forward along the track on the inside of the leg with the lifting mechanism to facilitate the forklift. After the cargo is forklifted and a short height is raised, the gantry returns to its original position along the track inside the leg.

 

Operation precautions

1. Special attention should be paid to the timely charging of the battery and the correct maintenance of the battery in the use of the forward lift truck. When charging the battery, pay attention to the method, which should not only make the battery fully charged, but also cause the battery to overcharge.

2. In the operation of the forward forklift truck, try to use a long distance acceleration as little as possible. When the vehicle starts and the speed increases, hold the accelerator pedal steady. When the vehicle needs to slow down, relax the accelerator pedal and gently step on the brake pedal, so that the energy of deceleration can be fully utilized. If the vehicle has regenerative braking function, the kinetic energy of deceleration can be recovered. When the vehicle is going down the ramp, do not disconnect the circuit of the driving motor, and gently press the brake pedal to make the vehicle run in the regenerative braking state, and use the kinetic energy of the vehicle to reduce the energy consumption of the battery.

3. During the operation of the vehicle, do not mistake the direction switch of "forward and backward" as the steering switch. Unless an emergency deceleration is required, do not press the brake pedal directly to the end. During the use of the vehicle, when the battery is found to be insufficient (which can be obtained through the electricity meter, power deficit indicator light and other alarm devices), the battery should be charged as soon as possible to prevent excessive discharge of the battery.

 

Maintenance

(1) Routine maintenance

Daily maintenance is the basis of forklift truck maintenance, which includes the following aspects:

1. Cleaning: Regularly clean the external surface and internal structure of the lift truck to ensure that the surface of the parts are free of impurities.

2. Lubrication: According to the requirements of the user manual, regularly fill lubricating oil to various parts of the forward lift truck.

3. Check: Before working every day, check the battery power, tire pressure, brake and light of the forward forklift.

(2) Regular maintenance

Regular maintenance is an important part of the front lift truck maintenance, which includes the following aspects:

1. Replace the filter: regularly replace the air filter, oil filter, fuel filter, etc.

2. Replace the hydraulic oil: Replace the hydraulic oil of the forward lift truck regularly to ensure the fresh oil.

3. Replace the battery: According to the battery life, regularly replace the battery to ensure the normal operation of the forward lift truck.

(3) Fault maintenance

Fault maintenance is an important part of the maintenance of forklift trucks, which includes the following aspects:

1. Check the fault: When the front lift truck fails, first check the cause of the fault.

2. Repair the fault: According to the cause of the fault, repair the lift truck.

3. Replace the parts: If the fault is caused by the parts damage, you need to replace the corresponding parts.

To sum up, the maintenance of the front lift truck is a complex work, requiring the user to carry out daily maintenance in accordance with the requirements of the user manual, regular maintenance, and timely repair of the fault. Only in this way can we ensure the normal operation of the forward lift truck, extend the service life and improve the work efficiency.

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